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Minerals Processing
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Today; copper, gold, and other metals are often
extracted using hydrometallurgical processes. This leaching can occur in
open or closed, pressurised or non pressurised, tanks or vessels.
From a mixing and agitation viewpoint, the most arduous service is
pressure leaching, using horizontal autoclaves with lengths up to 20 m and pressures up to 60 bar. The
vessels are divided into 4-8 chambers which are separated by weir
walls. EKATO has developed a complete system based on
comprehensive pilot tests that offers a maximum recovery by
optimizing the interaction of the flow pattern, feed slurry and
the flow direction between the chambers. This technology sets the
standard today worldwide in the mineral processing industry.
Services offered by EKATO:
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Analysis
of the mixing process |
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Optimized
agitator design |
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Model
testing in 3 l, 50 l and 1 m3 horizontal autoclave models |
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CFD
simulations |
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Design
assistance such with as acid feed pipe, slurry draw-off,
gas feed pipe locations |
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Stress
calculations using FEA |
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Materials
of construction include tatanium, duplex steels, Inconel,
Hastelloy |
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Flame
sprayed coatings |
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EKATO
mechanical seals and integrated seel support systems |
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Worldwide
service facilities |
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Consulting
/ training at customer's plant side |
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