Minerals Processing

 
Today; copper, gold, and other metals are often extracted using hydrometallurgical processes. This leaching can occur  in open or closed, pressurised or non pressurised, tanks or vessels. From a mixing and agitation viewpoint, the most arduous service is pressure leaching, using horizontal autoclaves with lengths up to 20 m and pressures up to 60 bar. The vessels are divided into 4-8 chambers which are separated by weir walls. EKATO has developed a complete system based on comprehensive pilot tests that offers a maximum recovery by optimizing the interaction of the flow pattern, feed slurry and the flow direction between the chambers. This technology sets the standard today worldwide in the mineral processing industry.

Services offered by EKATO:
Analysis of the mixing process
Optimized agitator design
Model testing in 3 l, 50 l and 1 m3 horizontal autoclave models
CFD simulations
Design assistance such with as acid feed pipe, slurry draw-off, gas feed pipe locations
Stress calculations using FEA
Materials of construction include tatanium, duplex steels, Inconel, Hastelloy
Flame sprayed coatings
EKATO mechanical seals and integrated seel support systems
Worldwide service facilities
Consulting / training at customer's plant side